Automatic transmissions of production AVTEC (India)

Dealer Certificate Signed Hydrotrans-001

AVTEC is part of the CK Birla Group. It is a corporation with a turnover of 1.6 billion US dollars. CK Birla Group has more than 20,000 employees, 24 production facilities are located around the world, and the impeccable quality of its products is confirmed by numerous patents and awards.

AVTEC is one of the world leaders in the production of automatic transmissions for automotive, off-road, road construction, agricultural, railway and airfield equipment, which is why in Ukraine, Europe and the CIS AVTEC is represented by Hydrotrans LLC. The company’s specialists have many years of experience working with automatic transmissions for equipment used in various fields.

Hydrotrans LLC is the official distributor of AVTEC and supplies AVTEC automatic transmissions, spare parts, consumables, oil filters and technical fluids to ensure flawless, reliable and long-lasting operation.

AVTEC automatic transmissions are relevant for companies specializing in the design and creation of new types of equipment, its modernization, as well as provide further service and operation. These are factories and enterprises that manufacture dump trucks, including articulated dump trucks, tractors, emergency machines and well repair machines, coltubing units, cranes, railway locomotives, mobile drilling rigs, drilling pumps.

The range of applications and capabilities of automatic transmissions (transmissions) AVTEC is very large, and therefore it is very important to select correctly according to the tasks of the customer. In their work, AVTEC certified specialists work closely with designers, chief engineers, mechanics and business leaders.

AVTEC automatic transmissions are manufactured in India, at plants located in Hosur, Chinna and Pitampura. AVTEC is a supplier to a number of OEMs, such as Allison Ttransmission, BEML, Caterpillar, Daimler, Ford, General Motors, Renault-Nissan, Tata-Jaguar and other well-known brands. The practical experience of Hydrotrans LLC specialists with the Allison automatic transmission and directly with the 5000, 6000 and 700 series, which were previously mass-produced from 1985 to 2014 at the AVTEC plants, is very important.

Birla Group is a growing US.8 billion conglomerate that has a history of enduring relationships with restored global companies.

With over 20,000 workers, 24 manufacturing facilities and numerous patents and awards, Groups businesses are present across five continents. We work in three industrial clusters: technology and automotive, home and building, and healthcare and education.

Our companies are strengthened by joint owners and shared management principles, which include long-term tricks, endless basic relationships and philanthropists. Such a business is a transformation of the structure into a collective direction and synergies of the Group’s size and span.

About AVTEC:

AVTEC is one of the major independent designers of energy projects and concept-engineered products in India. It is part of the CK Birla Group – with Global Business House, with over 20,000 employees and combined markets of USD 1.8 billion.

With years of testing in management, AVTEC qualifiers have a significant character, displacing the cost of design   &   maintenance; transmission and high positioning components like cylinder heads, cylinder blocks, crank shafts, cam shafts, cam rods and transmission gears for automotive, off-highway, Agriculture and Railway industry, in the area of ​​both proprietary products and contract manufacturing.

The company serves a number of well-known domestic and global cars and off-highway companies, including Global OEMs like Allison, Alstom, Ashok Leyland Transmission, Caterpillar, Daimler India Commercial Vehicles, Eaton, Ford India, ISUZU Motors, Punch Powertrain SANY, Volvo Eicher Commercial Vehicles and many more.

AVTEC’s home territories are engaged in technical center  facilities in Hosur , R  & D facilities in Hosur and Pithampur, and State-of-the-Art manufacturing facilities in Hosur, Chennai, and Pithampur. All its capabilities are TS 16949 and QS 14001 proven, equipped with high-tech techniques, and used for staff.

With its overall R  &  D and developing printing, which includes transmission and innovative drive systems across Switzerland based on the ASSAG subsidiary, AVTEC relies on reinforce its team to customers as a ‘one-stop-shop’ for Powertrain the globe.

Off-Highway Business Unit

AVTEC is a leading representative of transmission units to the off-highway segment in domestic and international markets. AVTEC should aim to connect with the off-highway market with its broad level of Hauling and Cycling Transmissions for customers in various segments like:

  • Construction
  • Mining
  • Material Handling
  • Oil Field
  • Metro Rail and Railways
  • Defense

AVTEC’s world class facility at Hosur, Tamil Nadu manufactures Cycling and Hauling Automatic and Powershift Transmissions for Off-Highway applications.

The Hosur plant also manufactures indigenously designed transmissions for Material Handling and Locomotive equipment and select Defense applications. Structures are seen as the structure of an economic concept that is well adapted to give its own product a mix and support a faster response.

AVTEC’s in-house research and development capabilities in India and Switzerland have made it only Indian player with the ability to supply full transmission aggregates and components to off-highway industry to leading OEMs like BEML, Caterpillar, Tata Hitachi, S  &  T Construction Equipment Limited, Cargotec, KION and Godrej, which includes a wide range of applications, including Wheel Loaders, Dump trucks, Workover Rigs, Fracturing Pumps, Forklifts, Railway OHE cars, Rough Terrain Cranes and many more.

R&D competencies

AVTEC’s success is attributable to a strong focus on in-house research and product development capabilities.

AVTEC has a centralized tech centre at Hosur; development facilities at both Hosur and Pithampur along with a design house in Switzerland. Both Indian centres are built to upgrade the current product range and design new products for a growing range of applications. Both Indian Centres are recognised by Department of Scientific &Industrial Research (DSIR), Govt. of India.

AVTEC’s core strength lies in technology absorption, seamless integration of product design, prototype building, testing and validation. The company offers a full range of solutions for Powertrains (i.e., engine and transmission systems) and components – from product concept, design, prototyping, testing, validation and manufacturing.

AVTEC’s tech centres are ever engaged in product design and development activities with latest software tools like UG, ProE, Kiss-soft, AVL Boost, Romax, Nastran, Ansys, etc. and in-house transmission testing facilities, emission test beds, etc.

Product details

Hauling transmissions

AVTEC offers durable and reliable transmissions for various hauling applications like mining vehicles and Oil Field equipment. These Automatic and power shift hauling transmission aggregates are designed and engineered to work relentlessly in the most demanding situations and operate in the toughest terrain with ease. All these transmissions are supplied with AVTEC’s home-grown electronic controls, Hauling Automatic Transmission System (HATS). HATS brings revolutionary controls with flawless communication between the engine and other systems and deploys a real-time micro control unit with a math-optimized core, integrated with powerful peripherals facilitating high system efficiency, reliability, and flexibility.

AH8700 Series

Model name AH8700 series
Net input power 1050-1200 hp (783 kW – 895 kW)
Net Input Torque 3200-3600 Lb Ft (4339-4881 Nm)
Input speed (Max) 2300 Rpm
Speeds 7F/1R
Segment Mining, oil field

5600/6600 series

Model name 5600/6600 series
Net input power 550-710 (410 kW – 529 kW)
Net Input Torque 1750-2270 Lb Ft (2373-3078 Nm)
Input speed (Max) 2500 Rpm
Speeds 6F/1R or 2R
Segment Mining, oil field

750 Series

Model name 750 Series
Net input power 445 HP (332 kW)
Net Input Torque 1300 Lb Ft (1764 Nm)
Input speed (Max) 2500 Rpm
Speeds 5F/1R
Segment Mining, oil field

Cycling transmissions

AVTEC offers automatic and power shift cycling transmissions that have proven to meet all these expectations for tough applications such as Wheel Loaders, Motor graders, Forklifts, Rough Terrain Cranes, Railway Locomotives, etc. Cycling transmissions relentlessly perform in demanding environment and withstand continuous heavy loads. These transmissions render driver comfort by allowing easy manoeuvre of the vehicle through tough terrains.

 CT 100

CT100 is the most popular model in material handling segment with equal forward and reverse gear range. Manual hydraulic shift and manual electric shift is available with engine driven PTO option.

Applications: Used in Forklift, Aircraft tow tractor etc.

Model name CT100
Net input power 100 HP (74.5 kW)
Net Input Torque 221 Lb Ft (300 Nm)
Input speed (Max) 2500 Rpm
Speeds 2F/2R or 3F/3R
Segment Material handling

 AC 2000

Model name AC 2000
Net input power 175 (130 kW)
Net Input Torque 590 Lb Ft (800 Nm)
Input speed (Max) 3000 Rpm
Speeds 4F/2R or 4F/3R
Segment Material handling, construction

TT/TRT 2000 series

TT/TRT 2000 is a twin turbine transmission with high ST ratio available with option for output disconnect. Short and Long drop output options are also available to suit various vehicle configurations.

Applications: Used in Forklift, Aircraft tow tractor, wheel loader, cranes, track maintenance vehicle, Material Handling equipment and push back tractors etc.

Model name TT/TRT 2000
Net input power 175 (130 kW)
Net Input Torque 310Lb Ft (420 Nm)
Input speed (Max) 3000 Rpm
Speeds 2F/1R, 1F/1R or 2F/2R
Segment Material handling, construction, mining, railway segment

CRT 5633

CRT 5633 is a unique transmission with 3 forward and 3 reverse gears. This transmission is very popular in applications where large amounts of torque multiplication is required out of a small package.

Applications: Used in Wheel Loaders, Wheel Dozers, Heavy Duty Forklifts, Top-Lift Trucks, Reach Stackers and Railway 8 – wheel & 4 – wheel OHE car, utility vehicle, bridge inspection vehicle, shunting locomotive, etc.

Model name CRT 5633
Net input power 430 (320 kW)
Net Input Torque 900Lb Ft (420 Nm)
Input speed (Max) 2500 Rpm
Speeds 3F/3R
Segment Material handling, construction, railway segment

Other offerings:

AVTEC Off-highway has been successful in evaluating technologically superior products which are need of the hour. AVTEC has strategically entered certain niches which require precision engineered aggregates and solutions.

Foray into Passenger Transportation – Metro Rail Gearboxes

 Two stage helical bidirectional gearbox is designed and developed in India for metro rail and is optimally adapted to suit Electric Multiple Unit (EMU) and Mainline Electric Multiple Unit (MEMU) applications. Unique splash lubrication system ensures optimum lubrication to bearings along with fit-and-forget mechanical seals.

Model Name AMR 4000
Max commercial speed 100 kmph
Maximum power 349 kW
Max gearbox speed 4000 rpm
Max torque 1850 Nm
Max axle load 16000 Kg
Min Gearbox life 35 years
Overall reduction ratio 6.2
Max Gearbox weight 410 Kg
Operating temperature -40 °C to +50 °C

Foray into Renewable Energy – Yaw GearboxesYaw drive is an important component of the horizontal axis wind turbines. It is an integral part of the yaw drive system and ensures that the wind turbine is producing the maximal amount of electric energy at all times. It is used to keep the rotor facing into the wind as the wind direction changes.

Applications: Used in Windmills

Model Name AYG 1050
Gear Ratio 1050 ± 5%
Max Torque 55 kNm
Planetary Stages 4
Weight 350 kg (with oil)
Design Life 20 years
Oil Change Interval 5 years

Foray into Infrastructure and Construction – Transfer Cases

The ATC 3000 transfer case combines on-road handling of a rear-wheel drive with all-terrain capability. It automatically delivers precise amount of torque needed to the front and/or rear axle. By providing on-demand torque, ATC 3000 improves vehicle dynamics by increasing stability and enhancing driver comfort, whether driving off-road or on-road, in normal or difficult weather conditions.

Applications: Used in Concrete Mixers, Concrete Boom Pumps, etc. 

Model Name ATC 3000
Speeds Two
Shafts 2
Ratio 1:1 and 2.5:1
Input horsepower maximum 447 kW (600 HP)
Input Speed maximum 3000 rpm
Output Location Lower Front/ Rear
Input-Output drop 215 mm (8.46”)
Nominal input torque rating 16270 Nm (12000 lbs-ft)
Front Declutch Air Engaged
Hi/Lo Shift Spring default into high. Air shift into low.

Foray into Defence Applications –

AX350 Automatic Transmission

AX350 is an automatic transmission designed and developed for light-medium tracked vehicles with engine ratings up to 335 kW (450 HP). The AX350 has a cross-drive design that integrates steering and braking into one unit. This transmission has 4 forward and 1 reverse range and an optional second reverse range. It is equipped with fully-electronic controls for use with modern engines and a torque converter with an automatic lock-up clutch for smooth, efficient starts and stops.

Application: Used in Crawler Type Infantry Combat Vehicles

Model name AX350
Gross Input Power (Maximum) 450 HP (335 kW)
Gross Input Torque (Maximum) 1750 lb ft (2372 Nm)
Input Speed 2500 rpm
Gross Vehicle Weight (GVW) 14T – 16T
Gross Input Power (Maximum) 450 HP (335 kW)
Gross Input Torque (Maximum) 1750 lb ft (2372 Nm)

Splitter Gearboxes
Splitter gearboxes are ideal for fitting in diesel motors in order to power several hydraulic pumps. The gearboxes are available in versions for 1-3 pumps and with a number of different ratios enabling the right speed to be obtained for all pumps.

Application: Used in Advanced Towed Artillery Gun System, Refuse trucks, Special purpose vehicles, etc.

Model name ASG 360
Net input power 150 hp
Net Input Torque (Max) 360 Nm
Input speed (Max) 3000 rpm
Gear ratio of PTO 1 1.06 : 1
Gear ratio of PTO 2 1.06 : 1
Gear ratio of PTO 3 1.00 : 2.80

Download to PDF AVTEC Off Highway Brochure_V17

Download to PDF Corporate_brochure_jan_2016

Download to PDF Avtec_off-highway_catalogue

Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
AVTEC automatic transmissions (India)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
Автоматические коробки передач AVTEC (Индия)
Автоматические коробки передач AVTEC (Индия)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
Автоматические коробки передач AVTEC (Индия)
Автоматические коробки передач AVTEC (Индия)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
Автоматические коробки передач AVTEC (Индия)
Автоматичні коробки передач AVTEC (Індія)
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